Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Interests
Timeline
CAREER GOALS
Hi, I’m

JOSÉ CARLOS SARANGA

Maputo
JOSÉ CARLOS SARANGA

Summary

Experienced Process Engineer with over 20 years of expertise in devising and delivering robust technical solutions. Proven track record of collaborating with multi-skilled and multi-disciplinary teams to achieve company objectives. Adept at mentoring and motivating team members to drive continuous improvement and professional growth. Key achievements include leading crisis management efforts and implementing projects that significantly improved operational efficiency using Six Sigma, FEL, and PMBOK methodologies. Committed to driving process stability, predictability, and successful project delivery within the organization.

Overview

24
years of professional experience
6
Certificates
2
Languages

Work History

Mozal

Superintendent Process Control and Improvement
05.2024 - Current

Job overview

  • Lead and coach the team of Process Engineers
  • Monitor the long and short-term department plant performance indicator and address the exceptions by leading the implementation of action plan.
  • Address the plant process and performance deviation by creating action plans and ensuring that the actions are being completed.
  • Interface with production, maintenance, and other departments to overcome the varying technical challenges within Mozal operations by reviewing performance, planning, and taking proactive and preventive action to stabilize and turn the process predictable.
  • Support the implementation of engineering projects and changes within the department.
  • Coach the Production Supervisors on project implementation within the department
  • Lead the department governance from guarantying that the procedures, SOPs are revised.
  • Lead within the department the internal and external auditees and address the findings and actions from final reports.
  • Lead the adherence to operation procedures by production teams, by training, coaching and observation in the field.
  • Work with the departmental management team on business plan.
  • Established successful procedures for day-to-day operations and long-term planning.
  • Evaluated subcontractor performance regularly, ensuring adherence to contract requirements and maintaining accountability throughout the lifecycle of each project.
  • Analyzed reports to identify areas of improvement and implement corrective action.
  • Worked with specialized teams to accomplish all objectives and achieve goals.
  • Mentored junior staff, leading to increased productivity and improved teamwork throughout the organization.
  • Communicated effectively with clients throughout each stage of the project for transparency regarding progress updates as well as addressing any concerns raised promptly.
  • Reviewed plans and inspected ongoing construction to keep work in line with project goals.
  • Managed multiple simultaneous projects while maintaining strict deadlines and adhering to budget constraints.

T&L Mozal

Process Control and Improvement Engineer
02.2014 - 04.2024

Job overview

  • Managed production and process parameters of GTCs, Bath Plant and Port, ensuring optimal performance.
  • Conducted analysis and performance tests of port equipment (Ship Unloaders, Loading stations, Pitch Plant).
  • Ensured integrity and efficiency of the Gas Treatment Centre.
  • Implemented improvement projects at Mozal Port, resulting in a 15% increase in offloading rate and Bath Plant 50% reduction in downtime.

Vale Projects Mozambique

PMO Senior Quality Analyst
07.2011 - 01.2014

Job overview

  • Implemented Vale Project Management Model in the Nacala Corridor Project (Railway and Port), enhancing project delivery timelines.
  • Conducted internal audits for Check Excellence in Project Management in Nacala Corridor Project.
  • Managed Change Management for Nacala Corridor Project, ensuring smooth transitions and minimal disruptions.
  • Conducted Risk Management (HAZOP Study and Integrated Risk Management) for Nacala Corridor Project.
  • Planned the “Central Térmica de Moatize” (CTE) project for Vale, optimizing resource allocation.

Mozal Operations

SAP Business Process Data Coach
02.2009 - 06.2011

Job overview

  • Implemented integration between SAP and MES (Manufacturing Execution System), improving data accuracy by adding additional standard order cycle (dispatch).
  • Trained operational personnel in production departments on the use of SAP, enhancing user proficiency.
  • Supported the Production Department in using SAP, resolving technical issues promptly.
  • Operation planner for production Casthouse department, elaborate the production plan (plan order and process orders) on SAP.
  • Supported the Production Department in using SAP, resolving technical issues promptly.

Casthouse Mozal

Specialist Process
09.2005 - 01.2009

Job overview

  • Responsible on Metal Management at Mozal Casthouse – Responsible on data management within the Casthouse Department and Production Reporting, Mass Balance and interface with Finance, Reduction, Harbour, and Marketing
  • Casting Line 1 and 4 - Responsible of ensuring that the process parameters are within specification, casting line availability, productivity, maintenance of the Casting line and interface with engineering in the projects that take place in the casting line.
  • Quality Management at Casthouse Mozal - Responsible on ensuring that Mozal Casthouse is certified on ISO 9001:2000 and maintenance of the certificate, maintaining all the quality standards within Casthouse on equipment (weigh scales and CTA´s) and documentation (calibration certificates, scale daily checks, laboratory analysis, training evidence).

Casthouse Mozal

Graduate
08.2003 - 08.2005

Job overview

  • Responsible of receiving fuel from BP trucks, control and monitoring of fuel consumption at Casthouse and run projects to ensure reduction of the fuel consumption.
  • Responsible for Water Plant and Diesel Plant – responsible on ensuring that all process functional parameters are within specification and monitoring them for correction of deviation with maintenance team.

Eduardo Mondlane University

Assistant of Lecture
01.2002 - 07.2003

Job overview

  • Assisting the Teacher at theoretical, practical lecture and laboratory in the Subject of Power Production at Faculty of Engineering at Eduardo Mondlane University.
  • Developed a classroom environment that encouraged active participation, collaboration, and respectful dialogue between peers.

Education

Eduardo Mondlane University

Postgraduate from Healthy and Safety Engineering
01.2013

University Overview

  • Focused on occupational health and safety standards, risk management, and safety engineering principles.
  • Completed a thesis on “Hazard and Operability (HAZOP) study for Vale Nacala Corridor Project”.

Eduardo Mondlane University
Maputo

Bachelor's Degree from Electrical Engineering
04.2001

University Overview

Focused on Power System, Industrial installation, and buildings.

Pre-University of Xai-Xai
Xai-Xai

12th Level of Education
12-1996

University Overview

Completed with distinction in Mathematics and Chemistry.

Skills

Project management based on PMBOK and Six Sigma Methodology

Project Planner

Process engineering

Safety management (team safety representative)

SAP & MES: Experienced in integrating 1SAP with MES for production planning and reporting

Software proficiency: Microsoft Excel, Microsoft Word, Microsoft Outlook, Microsoft Project, Microsoft Visio, Minitab, Active Factory, trends, RTS, Microsoft Power Point, AutoCAD, ArchiCAD, SAP, MES (Manufacturing Execution System), Power BI and KaiNexus

HAZOP Analysis

Six Sigma Green Belt

Engineering Skills

Electrical Engineering: Specialized in power systems and automation

Civil Engineering: Involved in construction administration and project budgeting

Root Cause Analysis: Conducted thorough investigations to identify and resolve process inefficiencies

Quality Assurance

QA Controls: Ensured compliance with ISO 9001:2000 standards and maintained quality documentation

Production Understanding: Managed production parameters and ensured process stability

Soft Skills

Leadership: Led teams, mentored junior engineers, and managed cross-functional projects

ICAM Lead Investigator

Project Management: Implemented project management models and conducted risk assessments

Effective communication

Problem-Solving and critical thinking

Team collaboration

Accomplishments

  • Green Belt Project in Melt Loss at Casthouse resulting in increased reduction of metal loss at Mozal Casthouse for rates below 0.3%.
  • Certified as ICAM Lead Investigator by ICAM Australia 9 Global Services & Expertise.
  • Recognized by management for implementing A3 projects delivering outstanding results on Ship Unloader performance.
  • Successfully lead the Bath Plant FRT for silo recovering.
  • Successfully lead the Harbor and GTC Alumina silo low level crisis.

Certification

Leadership Excellence Development Program 2024

Interests

Reading general culture books, self-development, drawing electrical and house plans, entrepreneurs

Timeline

Superintendent Process Control and Improvement

Mozal
05.2024 - Current

Process Control and Improvement Engineer

T&L Mozal
02.2014 - 04.2024

PMO Senior Quality Analyst

Vale Projects Mozambique
07.2011 - 01.2014

SAP Business Process Data Coach

Mozal Operations
02.2009 - 06.2011

Specialist Process

Casthouse Mozal
09.2005 - 01.2009

Graduate

Casthouse Mozal
08.2003 - 08.2005

Assistant of Lecture

Eduardo Mondlane University
01.2002 - 07.2003

Eduardo Mondlane University

Bachelor's Degree from Electrical Engineering
04.2001

Eduardo Mondlane University

Postgraduate from Healthy and Safety Engineering

Pre-University of Xai-Xai

12th Level of Education

CAREER GOALS

Be the role model leader within organization by elevating safe standards in projects, process stability and predictability.

JOSÉ CARLOS SARANGA